{"id":10554,"date":"2018-09-19T08:29:27","date_gmt":"2018-09-19T05:29:27","guid":{"rendered":"https:\/\/energosteel.com\/methods-for-volumetric-hardness-measurement-of-grinding-balls\/"},"modified":"2026-01-20T15:00:16","modified_gmt":"2026-01-20T12:00:16","slug":"methods-for-volumetric-hardness-measurement-of-grinding-balls","status":"publish","type":"post","link":"https:\/\/energosteel.com\/es\/methods-for-volumetric-hardness-measurement-of-grinding-balls\/","title":{"rendered":"M\u00e9todos para la medici\u00f3n de la dureza volum\u00e9trica de las bolas de molienda"},"content":{"rendered":"

Existen varios m\u00e9todos para la medici\u00f3n de la dureza volum\u00e9trica de las bolas de molienda<\/strong><\/em><\/a>. El m\u00e9todo para determinar la templabilidad, concretamente el m\u00e9todo de temple por el extremo con un intervalo de medici\u00f3n de dureza de 1,5\u00a0mm a 3\u00a0mm (GOST 5657-69), constituye la base de todos los m\u00e9todos.<\/p>\n

La templabilidad es la capacidad del acero de templarse a una determinada profundidad desde la superficie hasta el centro.<\/p>\n

En este art\u00edculo consideraremos los 4 m\u00e9todos m\u00e1s comunes para la medici\u00f3n de la dureza volum\u00e9trica de las bolas de molienda:<\/p>\n

1. El m\u00e9todo de determinaci\u00f3n de la dureza volum\u00e9trica propuesto en DSTU 3499-97 \/ DSTU 8538:2015.<\/strong><\/p>\n

Este m\u00e9todo consiste en medir la dureza en todas las partes del radio de las bolas de molienda, promediar los valores y determinar la dureza mediante la f\u00f3rmula:<\/p>\n

VH= 0,289 Tsurf<\/sub> + 0,436 T0,25<\/sub> + 0,203 T0,5<\/sub> + 0,063 T0,75<\/sub> + 0,009 Tc<\/sub><\/strong>
\nWhere:
\nVH \u2013 dureza volum\u00e9trica de las bolas de molienda;
\nTsurf<\/sub> \u2013 dureza superficial de las bolas de molienda;
\nT0,25<\/sub> \u2013 dureza a una profundidad de 0,25 del radio;
\nT0,5<\/sub> \u2013 dureza a una profundidad de 0,5 del radio;
\nT0,75<\/sub> \u2013 dureza a una profundidad de 0,75 del radio;
\nTc<\/sub> \u2013 dureza en el centro de la bola de molienda;<\/p>\n

Esquema de medici\u00f3n de la dureza<\/strong><\/p>\n

<\/p>\n

2. El segundo m\u00e9todo de medici\u00f3n de la dureza volum\u00e9trica utilizado en Bulgaria.<\/strong><\/p>\n

La medici\u00f3n y el c\u00e1lculo se realizan por zonas (4 zonas corresponden a las partes del radio como en DSTU 3499-97 \/ DSTU 8538:2015, pero las mediciones se realizan en el centro de las zonas).<\/p>\n

La determinaci\u00f3n de la dureza volum\u00e9trica se calcula mediante la f\u00f3rmula:<\/p>\n

VH = (48,8 * T Zona 1 + 29,6 * T Zona 2 + 15,2 * T Zona 3 + 5,6 * T Zona 4 + 0,8 * Centro) \/ 100<\/strong><\/p>\n

Esquema de medici\u00f3n de la dureza<\/strong><\/p>\n

<\/p>\n

Este m\u00e9todo presenta una peque\u00f1a desventaja, ya que no tiene en cuenta la dureza superficial de las bolas de molienda.<\/p>\n

3. El tercer m\u00e9todo utilizado en Turqu\u00eda.<\/strong><\/p>\n

Este m\u00e9todo consiste en medir la dureza desde la superficie hasta el centro con un paso de R\/12<\/strong> (por ejemplo: el radio R<\/strong> es de 30\u00a0mm para una bola de molienda de 60\u00a0mm, entonces R<\/strong> se divide en 12 partes y se obtiene un paso de 2,5\u00a0mm).<\/p>\n

La determinaci\u00f3n de la dureza volum\u00e9trica se calcula mediante la f\u00f3rmula:<\/p>\n

VH = 22,97%*<\/strong>T<\/strong>zona1<\/sub><\/strong> + 19,16%<\/strong> T<\/strong>zona2<\/sub><\/strong> + 15,68%<\/strong> T<\/strong>zona3<\/sub><\/strong> + 12,56%<\/strong> T<\/strong>zona4<\/sub><\/strong> + 9,78%<\/strong> T<\/strong>zona5<\/sub><\/strong> + 7,35%<\/strong> T<\/strong>zona6<\/sub><\/strong> + 5,27%<\/strong> T<\/strong>zona7<\/sub><\/strong> + 3,53%<\/strong> T<\/strong>zona8<\/sub><\/strong> + 2,14%<\/strong> T<\/strong>zona9<\/sub><\/strong> + 1,1%<\/strong> T<\/strong>zona10<\/sub><\/strong> + 0,41%<\/strong> T<\/strong>zona11<\/sub><\/strong> + 0,06%<\/strong> T<\/strong>zona12<\/sub><\/strong>
\nWhere: T1\u2013T12 zonas<\/strong> \u2013 valores de dureza en cada zona de la bola de molienda desde la superficie hasta el centro, medidos en un solo radio.<\/p>\n

Esquema de medici\u00f3n de la dureza<\/strong><\/p>\n

\"\"<\/p>\n

Este m\u00e9todo presenta peque\u00f1as desventajas, ya que las mediciones se realizan en el mismo radio y no excluyen la presencia de dureza localizada.<\/p>\n

El cuarto m\u00e9todo de medici\u00f3n de la dureza volum\u00e9trica utilizado en la Rep\u00fablica Checa.<\/strong><\/p>\n

Este m\u00e9todo es similar al anterior: la medici\u00f3n y el c\u00e1lculo se realizan por zonas (10 zonas con una disposici\u00f3n desde la superficie A hasta el centro J, con el radio igual a 1).<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
1<\/strong><\/td>\nA<\/strong><\/td>\n<\/tr>\n
2<\/strong><\/td>\nB<\/strong><\/td>\n<\/tr>\n
3<\/strong><\/td>\nC<\/strong><\/td>\n<\/tr>\n
4<\/strong><\/td>\nD<\/strong><\/td>\n<\/tr>\n
5<\/strong><\/td>\nE<\/strong><\/td>\n<\/tr>\n
6<\/strong><\/td>\nF<\/strong><\/td>\n<\/tr>\n
7<\/strong><\/td>\nG<\/strong><\/td>\n<\/tr>\n
8<\/strong><\/td>\nH<\/strong><\/td>\n<\/tr>\n
9<\/strong><\/td>\nI<\/strong><\/td>\n<\/tr>\n
10<\/strong><\/td>\nJ<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

La determinaci\u00f3n de la dureza volum\u00e9trica se calcula mediante la f\u00f3rmula:<\/p>\n

VH<\/strong> = 0,271*A<\/strong> + 0,217*B<\/strong> + 0,169*C<\/strong> + 0,127*D<\/strong> + 0,091*E<\/strong> + 0,061*F<\/strong> + 0,037*G<\/strong> + 0,019*H<\/strong> + 0,007*I<\/strong> + 0,001*J<\/strong><\/p>\n

Esquema de medici\u00f3n de la dureza<\/strong><\/p>\n

\"\"<\/p>\n

En resumen, se puede afirmar que todos los m\u00e9todos son an\u00e1logos y conducen al mismo objetivo: la determinaci\u00f3n de la profundidad de la capa endurecida desde la superficie hasta el centro de la bola de molienda.<\/p>\n

Las bolas de molienda de acero con templabilidad a trav\u00e9s de toda la secci\u00f3n (es decir, con alta dureza volum\u00e9trica) tienen la misma estructura y, como resultado, las mismas propiedades (l\u00edmite el\u00e1stico, reducci\u00f3n relativa y tenacidad) en toda la secci\u00f3n, lo que garantiza altas propiedades operativas: resistencia al desgaste durante el funcionamiento del molino y reducci\u00f3n del consumo de bolas de molienda por tonelada de materia prima.<\/p>\n","protected":false},"excerpt":{"rendered":"

Existen varios m\u00e9todos para la medici\u00f3n de la dureza volum\u00e9trica de las bolas de molienda. El m\u00e9todo para determinar la templabilidad, concretamente el m\u00e9todo de temple [\u2026]<\/span><\/p>\n","protected":false},"author":4,"featured_media":10555,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[170,173,200],"tags":[],"class_list":["post-10554","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-control-de-calidad","category-arhiv","category-soporte-tecnico"],"yoast_head":"\nM\u00e9todos para la medici\u00f3n de la dureza volum\u00e9trica de las bolas de molienda<\/title>\n<meta name=\"description\" content=\"Existen varios m\u00e9todos para la medici\u00f3n de la dureza volum\u00e9trica de las bolas de molienda. 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