{"id":10505,"date":"2017-03-16T14:29:45","date_gmt":"2017-03-16T11:29:45","guid":{"rendered":"https:\/\/energosteel.com\/billet-inspection-control-in-the-steel-grinding-balls-production\/"},"modified":"2025-12-31T12:27:39","modified_gmt":"2025-12-31T09:27:39","slug":"billet-inspection-control-in-the-steel-grinding-balls-production","status":"publish","type":"post","link":"https:\/\/energosteel.com\/pl\/billet-inspection-control-in-the-steel-grinding-balls-production\/","title":{"rendered":"Kontrola inspekcyjna wsadu (p\u00f3\u0142fabrykatu) w produkcji stalowych kul miel\u0105cych"},"content":{"rendered":"

Kule miel\u0105ce s\u0105 produkowane ze stalowych pr\u0119t\u00f3w okr\u0105g\u0142ych (zgodnie z DSTU 3499-97, DSTU 8538:2015 lub GOST 7524-2015 oraz TU U 27.1-26524137-1376:2008).<\/p>\n

Dostarczony do warsztatu wsad (p\u00f3\u0142fabrykat) musi spe\u0142nia\u0107 wymagania normy GOST 2590-2006 oraz dokumentacji normatywnej, a tak\u017ce odpowiada\u0107 wymaganiom DSTU 3499-97 w zakresie masowej zawarto\u015bci w\u0119gla oraz r\u00f3wnowa\u017cnika w\u0119gla (tabela 1).<\/p>\n

Tabela 1.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00d8<\/strong><\/td>\nGrupa twardo\u015bci<\/strong><\/td>\nW\u0119giel<\/strong>, %<\/strong><\/td>\nR\u00f3wnowa\u017cnik<\/strong>, %<\/strong><\/td>\n<\/tr>\n
15-55<\/td>\n1,2<\/td>\n0,40<\/td>\n0,50<\/td>\n<\/tr>\n
3<\/td>\n0,60<\/td>\n0,70<\/td>\n<\/tr>\n
4,5<\/td>\n0,75<\/td>\n<\/tr>\n
60-70<\/td>\n1,2<\/td>\n0,50<\/td>\n0,70<\/td>\n<\/tr>\n
3,4<\/td>\n0,60<\/td>\n0,75<\/td>\n<\/tr>\n
5<\/td>\n0,80<\/td>\n<\/tr>\n
80-120<\/td>\n1,2<\/td>\n0,50<\/td>\n0,70<\/td>\n<\/tr>\n
3,4<\/td>\n0,60<\/td>\n0,75<\/td>\n<\/tr>\n
5<\/td>\n0,85<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Kule miel\u0105ce o \u015brednicach 20 mm, 25 mm oraz 120 mm s\u0105 walcowane z pr\u0119t\u00f3w o d\u0142ugo\u015bci od 3200 do 4000 mm na walcarce kulowej SHPK 20-120. Kule miel\u0105ce o \u015brednicach 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 90 mm oraz 100 mm s\u0105 walcowane z pr\u0119t\u00f3w o d\u0142ugo\u015bci od 4000 do 6000 mm na walcarce kulowej SHPK 20-120.<\/p>\n

Graniczne odchy\u0142ki \u015brednicy i d\u0142ugo\u015bci pr\u0119ta nie mog\u0105 przekracza\u0107 warto\u015bci podanych w tabeli 2.<\/p>\n

Tabela 2.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Nominalna \u015brednica pr\u0119ta, mm<\/strong><\/td>\nGraniczne odchy\u0142ki \u015brednicy pr\u0119ta, mm<\/strong><\/td>\nGraniczne odchy\u0142ki d\u0142ugo\u015bci pr\u0119ta, mm<\/strong><\/td>\nMasa 1 m d\u0142ugo\u015bci pr\u0119ta, kg<\/strong><\/td>\n<\/tr>\n
30<\/td>\n+0,3
\n-0,7<\/td>\n		+50<\/td>\n5,55<\/td>\n<\/tr>\n
32<\/td>\n+0,4
\n-0,7<\/td>\n		+50<\/td>\n6,31<\/td>\n<\/tr>\n
33<\/td>\n+50<\/td>\n6,71<\/td>\n<\/tr>\n
40<\/td>\n+50<\/td>\n9,86<\/td>\n<\/tr>\n
50<\/td>\n+0,4
\n-1,0<\/td>\n		+50<\/td>\n15,42<\/td>\n<\/tr>\n
60<\/td>\n+0,5
\n-1,1<\/td>\n		+50<\/td>\n22,19<\/td>\n<\/tr>\n
70<\/td>\n+0,5
\n-1,1<\/td>\n		+50<\/td>\n30,21<\/td>\n<\/tr>\n
80<\/td>\n+0,5
\n-1,3<\/td>\n		+50<\/td>\n39,46<\/td>\n<\/tr>\n
90<\/td>\n+0,5
\n-1,3<\/td>\n		+50<\/td>\n49,94<\/td>\n<\/tr>\n
100<\/td>\n+0,6
\n-1,7<\/td>\n		+50<\/td>\n61,65<\/td>\n<\/tr>\n
120<\/td>\n+0,8
\n-2,0<\/td>\n		+50<\/td>\n88,78<\/td>\n<\/tr>\n
Uwaga.<\/strong> Masa 1 m d\u0142ugo\u015bci pr\u0119ta zosta\u0142a obliczona wed\u0142ug wymiar\u00f3w nominalnych i ma charakter informacyjny. Przy obliczeniach przyj\u0119to g\u0119sto\u015b\u0107 stali r\u00f3wn\u0105 7,85 g\/cm3<\/sup>.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Dopuszczalna owalno\u015b\u0107 \u015brednicy pr\u0119ta nie mo\u017ce przekracza\u0107 sumy tolerancji \u015brednicy.<\/p>\n

Krzywizna pr\u0119ta nie powinna przekracza\u0107 0,4% jego d\u0142ugo\u015bci. Krzywizna pr\u0119t\u00f3w o \u015brednicach 90 mm, 100 mm i 120 mm nie powinna przekracza\u0107 0,5% ich d\u0142ugo\u015bci. Na powierzchni pr\u0119t\u00f3w nie dopuszcza si\u0119 p\u0119kni\u0119\u0107, zak\u0142adek, p\u0119cherzy ani wtr\u0105ce\u0144 \u017cu\u017cla. Na ko\u0144cach pr\u0119t\u00f3w nie dopuszcza si\u0119 pozosta\u0142o\u015bci jamy skurczowej ani rozwarstwie\u0144. Pojedyncze drobne wady, takie jak wtr\u0105cenia, jamki, wgniecenia i fa\u0142dy, nie powinny przekracza\u0107:<\/p>\n

    \n
  • 1 mm (w\u0142\u0105cznie) \u2014 dla pr\u0119t\u00f3w o \u015brednicy 30 mm i 40 mm;<\/li>\n
  • 2 mm (w\u0142\u0105cznie) \u2014 dla pr\u0119t\u00f3w o \u015brednicy 50\u201380 mm;<\/li>\n
  • 3 mm (w\u0142\u0105cznie) \u2014 dla pr\u0119t\u00f3w o \u015brednicy 90\u2013120 mm.<\/li>\n<\/ul>\n

    Makrostruktura stali walcowanej podczas bada\u0144 na trawionych pr\u00f3bkach lub na prze\u0142omie nie powinna wykazywa\u0107: jam skurczowych, porowato\u015bci, p\u0119cherzy, p\u0119kni\u0119\u0107, rozwarstwie\u0144, wtr\u0105ce\u0144 \u017cu\u017cla ani p\u0142atk\u00f3w. Niejednorodno\u015b\u0107 punktowa, porowato\u015b\u0107 centralna oraz segregacja nie powinny przekracza\u0107 oceny 2 (GOST 10243-75).<\/p>\n

    Pr\u0119ty s\u0105 dostarczane transportem kolejowym lub samochodowym w pakietach o masie nieprzekraczaj\u0105cej 6 ton. Pakiety powinny by\u0107 zwi\u0105zane w dw\u00f3ch miejscach lin\u0105 stalow\u0105. Dodatkowo ka\u017cdy pakiet powinien posiada\u0107 dwa pier\u015bcienie (uchwyty) do za\u0142adunku i roz\u0142adunku z pr\u0119ta stalowego, zgodnie z wymaganiami instrukcji normatywnej uzgodnionej z organem nadzoru pa\u0144stwowego.<\/p>\n

    Na ka\u017cdym pakiecie powinna znajdowa\u0107 si\u0119 etykieta z numerem wytopu (numerem topienia), gatunkiem stali, numerami pr\u0119t\u00f3w, mas\u0105, oznaczeniem brygady oraz piecz\u0119ci\u0105 OTK.<\/p>\n

    Ka\u017cdy wagon lub pojazd powinien by\u0107 zaopatrzony w \u015bwiadectwo wysy\u0142kowe wraz z atestem zawieraj\u0105cym numer wytopu, gatunek stali i sk\u0142ad chemiczny stali, numer pr\u0119ta, \u015brednic\u0119 pr\u0119ta, d\u0142ugo\u015b\u0107 pr\u0119ta, mas\u0119 pr\u0119ta oraz dat\u0119 wysy\u0142ki (DSTU 3058; GOST 7566).<\/p>\n

    Odebrane pr\u0119ty s\u0105 roz\u0142adowywane do magazynu pr\u0119t\u00f3w. Pakiety pr\u0119t\u00f3w s\u0105 rozmieszczane w kom\u00f3rkach magazynowych z podzia\u0142em wed\u0142ug \u015brednic.<\/p>\n

    Dostawa pr\u0119t\u00f3w odbywa si\u0119 wed\u0142ug \u201enumeru wytopu\u201d. Dopuszcza si\u0119 wytop zbiorczy. Wytop zbiorczy obejmuje pr\u0119ty tego samego gatunku stali pochodz\u0105ce z r\u00f3\u017cnych wytop\u00f3w. R\u00f3\u017cnica masowej zawarto\u015bci w\u0119gla w wytopie zbiorczym nie powinna przekracza\u0107 0,05% wed\u0142ug analizy wytopu, r\u00f3\u017cnica masowej zawarto\u015bci manganu \u2014 0,15%, a r\u00f3\u017cnica masowej zawarto\u015bci pierwiastk\u00f3w stopowych \u2014 0,20% wed\u0142ug analizy kadziowej.<\/p>\n

    Kontrola wej\u015bciowa pr\u0119t\u00f3w jest przeprowadzana przez laborant\u00f3w laboratorium badawczego. Kontrola wej\u015bciowa obejmuje 100% partii dostarczonych pr\u0119t\u00f3w i obejmuje nast\u0119puj\u0105ce parametry techniczne: d\u0142ugo\u015b\u0107, \u015brednic\u0119, krzywizn\u0119 oraz wady powierzchniowe. Z ka\u017cdej partii pr\u0119t\u00f3w pobiera si\u0119 trzy pr\u00f3bki do analizy sk\u0142adu chemicznego stali oraz do bada\u0144 makrostruktury. Wyniki kontroli wej\u015bciowej pr\u0119t\u00f3w s\u0105 formalizowane w formie protoko\u0142u.<\/p>\n

    Kontrola wej\u015bciowa pr\u0119t\u00f3w jest bardzo wa\u017cnym etapem schematu technologicznego produkcji kul miel\u0105cych, poniewa\u017c pozwala na wykrycie wad i umo\u017cliwia wykorzystanie wy\u0142\u0105cznie wysokiej jako\u015bci pr\u0119t\u00f3w do dalszej produkcji, a w konsekwencji \u2014 uzyskanie wyrob\u00f3w wysokiej jako\u015bci.<\/p>\n","protected":false},"excerpt":{"rendered":"

    Kule miel\u0105ce s\u0105 produkowane ze stalowych pr\u0119t\u00f3w okr\u0105g\u0142ych (zgodnie z DSTU 3499-97, DSTU 8538:2015 lub GOST 7524-2015 oraz TU U 27.1-26524137-1376:2008). Dostarczony do warsztatu wsad (p\u00f3\u0142fabrykat) [\u2026]<\/span><\/p>\n","protected":false},"author":4,"featured_media":10506,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[172,169],"tags":[],"class_list":["post-10505","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-arhiv","category-kontrola-jakosci"],"yoast_head":"\nKontrola inspekcyjna wsadu w produkcji stalowych kul miel\u0105cych<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/energosteel.com\/pl\/billet-inspection-control-in-the-steel-grinding-balls-production\/\" \/>\n<meta property=\"og:locale\" content=\"pl_PL\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"BILLET INSPECTION CONTROL\" \/>\n<meta property=\"og:description\" content=\"Billet inspection control in the steel grinding balls production ... 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