manufacturing

METHOD OF BALLS ROLLING ON BALLROLLING MILLS IS ONE OF THE MOST MODERN PRODUCTION METHODS

Transversal rolling of balls from the round bars is economical. It differs from other methods due to the possibility to produce grinding balls on the uninterrupted automated aggregates, which allows 2 to 8 times to increase the output and 10-15% to reduce the consumption of metal.

1

Raw material inspection

For the production of rolled grinding balls, Energosteel uses hot rolled round bar from medium and high carbon and low-alloyed steel produced by the world’s leading metallurgical companies

2

Heating

The raw material is heated in a modern induction furnace, which allows for precise control of the heating process and ensures the bars reach the required output temperature

3

Balls rolling

The heated bar is placed in the inlet of the screw gauges, where it is gradually rolled through the forming mechanism and precisely shaped into balls of the required size

4

Heat Treatment

Rolled balls come from the screw gauges outlet to the quenching drum shelves through the inclined chute. After the quenching bath, the balls are self-tempered before shipment

Raw material inspection

For the production of rolled grinding balls, Energosteel uses hot rolled round bar from medium and high carbon and low-alloyed steel produced by the world’s leading metallurgical companies

Heating

The raw material is heated in a modern induction furnace, which allows for precise control of the heating process and ensures the bars reach the required output temperature

Balls rolling

The heated bar is placed in the inlet of the screw gauges, where it is gradually rolled through the forming mechanism and precisely shaped into balls of the required size

Heat Treatment

Rolled balls come from the screw gauges outlet to the quenching drum shelves through the inclined chute. After the quenching bath, the balls are self-tempered before shipment

We believe that steel production can be not only efficient but also responsible. That’s why we launched EcoBalls — a new generation of steel grinding balls made exclusively from recycled steel (scrap metal). Click here to read more.

We produce high-hardness grinding balls that do not break when working in a ball mill and do not reduce the service time of the lining boards of the mill drum.

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